Peel board cleaning has long been a tedious and time-consuming task in food processing and packaging facilities. Traditional methods, such as manual scraping and brushing, often fall short in efficiency and effectiveness. However, the introduction of brushless cleaning systems has transformed the industry, offering a faster, cleaner and less labour-intensive solution.
The Hidden Cost of Peel Board Cleaning
Many manufacturers underestimate the true cost of traditional peel board cleaning. While manual methods may seem inexpensive upfront, the long-term expenses soon add up:
- Labour costs: Employees spend hours scraping and scrubbing (up to 200 hours per cycle!), taking time away from more productive tasks.
- Downtime: Manual cleaning halts production, leading to lost revenue.
- Equipment wear: Repeated scraping damages peel boards, leading to frequent and costly replacements.
- Inconsistent results: Residual buildup can compromise hygiene and makes manual cleaning progressively harder.
When factoring in these hidden expenses, investing in an advanced cleaning system becomes a clear time and cost-saving measure.
The Limitations of Manual Peel Board Cleaning
Manual cleaning methods have several drawbacks:
They’re time-consuming – Employees must scrape each board individually, slowing down operations.
Incomplete cleaning – Stubborn residue often remains, creating contamination risks.
Physical strain – Repetitive scraping leads to worker fatigue and potential injury.
Surface damage – Aggressive scraping degrades peel boards over time.
These inefficiencies highlight the need for a better solution. KHD’s brushless cleaning system delivers that solution by automating the cleaning process and delivering superior results.
The Brushless Cleaning System That Changed Everything
KHD’s brushless cleaning systems have redefined peel board maintenance by combining high-power steam cleaning with integrated vacuum extraction. Unlike traditional methods, these systems eliminate the need for manual scraping and wiping while ensuring a deeper clean.
Key Features
✅ Removes 24 months of residue in 4 passes – Deep cleans even heavily soiled boards quickly.
✅ Each pass takes just 3 seconds per board – Dramatically reduces cleaning time.
✅ One-pass maintenance cleaning keeps boards pristine – Prevents buildup between deep cleans.
✅ No damage – Unlike scraping, steam preserves surface integrity and extends the lifespan of peel boards.
✅ Setup time is just 5 minutes – Minimal preparation required.
✅ Ongoing upkeep takes just 3 minutes per hour – Ensures continuous cleanliness with little effort.
✅ 18KW of steam power – Delivers powerful cleaning performance.
✅ Integrated vacuum extraction – Captures debris instantly, leaving no mess. Can also be operated during production for zero downtime.
This innovative approach not only improves cleanliness but also enhances productivity and reduces long-term costs.
Long-Term Advantages of Using a Brushless Cleaning System vs Manual Cleaning
Switching to a brushless cleaning system offers numerous benefits compared to manual cleaning:
Brushless Cleaning System |
Manual Cleaning |
|---|---|
| High efficiency – 90% faster than manual | Slow and labour-intensive |
| Steam sanitises surface whilst cleaning | Extra chemicals have to be used to sanitise |
| Upkeep needs only 1 operator | 3 full-time hygiene operators need to clean peel boards weekly |
| Steam cleaning prevents surface damage to peel boards and conveyor belts | Manual scraping degrades surfaces over time, making them progressively harder to clean |
| Low water usage | High water usage to clean and rinse |
| Meets stringent food safety and hygiene standards effortlessly | Requires extra chemicals to sanitise to safe levels |
Facilities that adopt this technology gain a competitive edge by optimising their cleaning processes.
Top Uses For a Brushless Cleaning System
While peel board cleaning is one of the primary applications, brushless systems are portable and can be easily moved across factory floors for:
- Conveyor belt cleaning – Removes sticky residues without disassembling the conveyor belt system.
- Packaging line hygiene – Ensures contamination-free surfaces.
- Bakery and confectionery – Tackles dough and residue left by chocolate, cakes and snack bars.
Any industry dealing with sticky buildup or stringent hygiene requirements can benefit from this technology.
The New Standard for Peel Board Cleaning
The days of labour-intensive, ineffective peel board cleaning are over. Brushless cleaning systems have set a new benchmark by delivering:
Unmatched speed – Clean boards in seconds, not hours.
Superior results – Eliminate even the toughest residues.
Cost savings – Reduce labour, downtime and equipment replacement costs.
Future-proof hygiene – Stay compliant with evolving food safety regulations.
For facilities looking to upgrade their cleaning processes, investing in a KHD brushless system is the first step to streamlining operations.
Our final thoughts
Manual peel board cleaning is outdated, inefficient and costly. Brushless cleaning systems provide a smarter, faster and more sustainable alternative. By investing in this technology, manufacturers can enhance productivity, reduce operational expenses and maintain the highest hygiene standards.
Want to learn more about brushless cleaning systems? Contact us today to talk to one of our experts.
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